Electronic Crank/Cam/Dobby Shedding Water Jet Textile Machine with High Speed/Efficiency

KSW871 High Speed Water Jet Loom is developed from the previous heavy duty model on structure and moving parts, this model has been fully improved and strengthened from let-off, shedding, take-up, driving system and the whole machine's stability, which are with high-speed stable continuous running capacity, products can be adopted into wider range, it is more suitable for weaving thicker and higher density fabrics.

Rack:
The main wall panel of the loom adopts high-density reinforced type, gray iron HT200, 340kg, the main beam adopts four reinforced L-shaped steel, the wall thickness is 12mm, sandblasted treatment, the whole frame is more stable, reduce the vibration during high-speed operation, and ensure the high quality and high output of the fabric. At the same time, the large wall panel, middle wall panel, and side cover are tempered to make it not deformed.

Shedding mechanism:
The size of the open connecting rod, the heald shaft and other parts have been enlarged, and the double-ribbed, heavyweight heald frame is adopted to ensure that the warp shedding is stable and reliable and the shuttle is clear when running at high speed and weaving medium and thick fabrics.

Weft yarn detection mechanism:
The sensitive photoelectric weft detector can be accurately detected from the original filament to the strong twisted wire, from the low stretch to the high stretch, and the weft break is stopped in time to prevent weaving defects.

Edge brace device:
The cloth edge brace shaft is changed from three rows of needles to five rows of needles, the size of the cloth side brace and the guide cloth angle steel is widened, the special for Ssangyong machine, stainless steel downward pressure type, the brace edge is more powerful, and the guide cloth is more stable.

Weaving structure:
The form of cloth edge is rope-like edge, the cloth edge is fastened, not easy to loosen, the thickness is basically the same as the ground structure, and there is no color difference after dyeing. It adopts aluminum alloy planetary gear system weaving mechanism, which has light weight and low vibration, and is suitable for high-speed operation. The use of nylon ring gear reduces noise and is easy to replace.

Aluminum alloy parts:
Suction pipe holders, edging gears, etc. are all anodized hard film treatment, which is both beautiful and wear-resistant. The reed seat and slide seat are changed from aluminum alloy parts to stainless steel parts, so that it not only increases strength, but also increases corrosion resistance.

Centralized oil supply:
Easy to operate, simplify equipment lubrication and maintenance, centralized turbidity system can ensure the normal operation of equipment lubrication.

Weft mechanism:
Inertia weft beating mechanism and crank connecting rod mechanism are adopted. The crankshaft is processed by special processes such as high-frequency quenching to improve wear resistance, hardness and strength. The diameter of the rocker shaft is enlarged, and the seamless steel pipe of ∮114×10mm is adopted, and the forged multi-reed seat feet are used to enhance the strength and ensure the life. The reed seat and slide seat are made of stainless steel, which improves the weft beating force, and can weave high-density and medium-thick fabrics, and the cloth surface is tight and full.

Side shearing device:
The use of ceramic or carbide cutting edge, both sharp and wear-resistant, with imported connecting rod end bearings, regardless of the thickness of the weft, can be accurately sheared.

Bearings, crankshafts:
It mainly adopts the original imported bearings of Japan NSK. Quenching the crankshaft further increases the wear resistance of the crankshaft and prolongs the service life.

Let-off  Mechanism:
Twisted fabric, ultra-fine and high-density fabric special type, special processing, professional manufacturer manufacturing, fine assembly. With the current draped continuously variable transmission to adjust the amount of warp delivery, the friction plate pressurization device prevents the fluctuation of the warp rewinding, and is suitable for the large tension of medium and thick fabrics and ensures the stability of the warp tension.

Optional electronic take-up:
Small design, high output power and easy adjustment: fully automatic operation of various fibers: ensures constant synchronization during the weaving process.

Optional electronic let-off:
The warp tension is kept stable, meets the needs of a variety of fabrics, can improve the grade of the fabric, the replacement of fabric varieties is more convenient and fast, and the production efficiency is improved.
 

KSW871 High Speed Water Jet Loom's Improvements: 
1.Optimize the design of the rack part to make the rack more stable, efficient and fabric quality.

2.Optimized weft design, so that the weft force is larger, suitable for high-density, high-speed fabrics.

3.It is also greatly improved in waterproofing, which can be widely used in the weaving of various fabrics, and the maximum speed of the design can reach 1400RPM(the specific speed refers to the actual fabric).

4.Taking 75D fabric as an example, the highest weft density can reach 82 shuttles/cm (208 pieces per inch)
 

1.Optional breadth: 170,190,230,280,340,360,420cm

2.Effective width: 0-500mm (standard)

3.Weft insertion rate: max 2280 meter/min

4.Number of nozzles: single nozzle, double-nozzle, three-nozzle, four-nozzle

5.Speed: Max 1200rpm (The actual speed depends on the fabric specifications)

6.Number of heald frame: 2,4,6,8 pieces; cam shedding max 12 pieces; dobby shedding 16 pieces.

7.Installed power: 2.2kw-4.5kw

8.Range of weft density: 5-100 picks/cm

9.Beating up method: Applied with double beam pipes : up and down beams, forward and forth beam pipes

10.Let off mode: Electronic/Mechnical let off

11.Coiling mode: Electronic/Mechnical coiling

  In order to become the leading weaving machine manufacturer, Kaishuo is determined to bring versatile looms to all kinds of exhibitions, just for pertinent comments of those profssional customers and experts. At the same time, we have absorbed various useful advice and internalize them as our unique competivity. Without doubt that we will participate in more exhibitions in the furture, so if you have any requirements or you are inclined to choose our products, it is of possibiltiy for us to take your advice and bring our products to your country.  Our products are characterized by reliable quality, stable performance, and economical applicability through technological innovation and absorption of strengths of other similar manufacturers. 

  Kaishuo has been recognized and highly praised by its customers. Our company's products sell well all over China and are exported to more than 10 countries and regions such as Southeast Asia and Africa. At the same time, it attaches great importance to the management of independent intellectual property rights. Up to now, our company have applied for more than 100 patents in the field of textile machinery.
 

Our company has an annual production capacity of 8,000 shuttleless looms and is the manufacturer with the largest variety of shuttleless looms in China. At present, there are five series of products in our company, including nearly 100 different machines: KSA air-jet loom series, KSW water-jet loom series, KSJ silk screen loom series, KSP plastic knitting machine series, and non-woven machinery series.

Qingdao Kaishuo Machinery Technology Co., Ltd. is one of the backbone enterprises that has rapidly emerged and continues to grow among industrial enterprises in Qingdao in recent years. Having made profound progress in just a few years, our company has developed into a professional manufacturer of shuttleless loom, integrating the research and development, production, sales and service. Furthermore, we form a unique brand of "Kaishuo" in corporate technological innovation and product development.

Q: How's the after-sale service?
A: We offer engineers available to service overseas under merchandiser's supervision and translation.

Q: Are you available for on-the-spot invitation? 
A: We do welcome our new and old friends come here to have a visitation. Besides, we would send you our   
    exposition and relative information to promote a face-to-face meeting if you'd like to.

Q: Is the price offered changeable?
A: We offer reasonable price for every client, and the price is changeable according to purchasing amount.

Q: How about the quality?
A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and
    developed by our own staff. Professional assembly line work and strict quality test system can ensure your high
    quality requirement.

Q: Are you a manufacturer or Trade Company?
A: We are a professional manufacturer holding our own International Trade Department, for that we can better
    understand customer's needs and offer a reasonable price.

Q: Product /Quality Guarantee and After Sale Service?
A: 1 year warranty for the International standard. We are work online 24 hours. If you have any questions about our
     machine you can contact us.

Q: One-stop Service:
A: We have R&D department including more than 100 engineers which are improving and enlarging our supply 
    range.